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What are the key features of an integrated compound rubber extruder?

Time：

2020-11-14

Hebei Shuangda Rubber and Plastics Machinery Co., Ltd. has developed a new integrated composite extruder that combines two sets of equipment into a single frame, offering customers convenient commissioning and space-saving benefits. Traditional extruders could only produce products in one color or from a single material, resulting in limited color options and monotonous output with little possibility for color blending. This integrated composite extruder simultaneously extrudes products using both the main and auxiliary units, achieving a two-color effect within its unified composite die head. As a result, it effectively addresses existing technical limitations, enabling the production of more diverse and colorful extruded goods. 1. Product Features The composite rubber extruder is a cold-feed extruder that combines two colors through two separate extruders, allowing the production of two‑color rubber products. These include air‑ventilation connectors for cutting and welding, rubber winding tubes, rubber knitted tubes, and other items. The finished products exhibit excellent properties such as aging resistance, ozone resistance, high pressure resistance, flexibility, light weight, superior bending performance, minimal deformation, and a smooth, aesthetically pleasing surface. 2. Equipment Process The complete production line comprises a chiller, a composite rubber extruder, a lifting water tank, and a small traction machine equipped with a PLC‑controlled cutting unit. This setup can manufacture small‑size rubber tubes, rubber strips, and similar products. Featuring fully automatic touch‑screen control, an integrated feeding and conveying system, and built-in functions for material cutting and pricing, the equipment maximizes time, labor, and manpower savings. Additionally, the extruder can be customized to suit different product types and specifications.

This integrated co-extrusion machine extrudes products using both the main and auxiliary units, and achieves a two‑color effect within its all‑in‑one composite die head, thereby effectively addressing existing technical challenges and producing extruded products that are no longer limited to a single color.

1. Product Features

The compound rubber extruder is a cold-feed extruder that combines two colors using two separate extruders, enabling the production of two‑color rubber products. It is used to manufacture air‑ventilation tubing, rubber‑wrapped hoses, rubber knitted tubes, and other items. These products exhibit excellent aging and ozone resistance, high pressure‑bearing capacity, flexibility, lightweight construction, superior bendability, minimal deformation, and a smooth, aesthetically pleasing surface.

2. Equipment Process

The entire production line comprises a chiller, a compound rubber extruder, a lifting water tank, and a small traction unit equipped with a PLC‑controlled cutting machine. The equipment can manufacture small‑size rubber tubes, rubber strips, and other products, featuring fully automatic touch‑screen control, an integrated feeding and conveying system, and a built‑in material‑cutting and pricing function. It maximizes time savings, labor efficiency, and workforce reduction, and can be customized to suit different products and specifications.