News

Trade news

Company news

FAQ

Daily Maintenance and Servicing Guidelines for Servo Cable Winding Machines

Time：

2026-06-30

Daily Maintenance and Servicing Guidelines for the Servo Ribbon Winder: Pre‑start maintenance (pre‑shift inspection), in‑process routine checks (in‑shift maintenance), and post‑shutdown cleaning (end‑of‑shift maintenance).

Daily Maintenance and Servicing Guidelines for Servo Cable Winding Machines

Daily Pre-Startup Maintenance (Pre-Shift Inspection)

   1. Visual and Roller Surface Inspection: Clean all press rollers, support rollers, and rubber rollers to remove residual adhesive, dust, and foreign matter, ensuring that the roller surfaces are clean and smooth. 
  
   Avoid adhesive residue that can cause scratches, compression marks, and uneven deformation on the roll material. 
  
   Inspect the roller surface for damage, delamination, or any signs of jamming or impaired rotation.

   2. Servo cable‑routing mechanism inspection: Verify that the cable‑routing lead screw and linear guide rails are free of adhesive buildup, foreign objects, and any signs of binding or jamming. 
  
   Power on and run at low speed under no-load conditions, ensuring that the cable moves smoothly from side to side, with no unusual noises or vibrations.

   3. Tension System Inspection: Verify that the tension sensor and tension pendulum arm are operating smoothly, with no binding or misalignment. 
  
   Confirm that the tension parameters have been reset to zero and are functioning properly, to prevent unstable pulling forces at startup that could cause stretching or loosening of the roll.

   4. Mechanical Fastening Inspection: Verify that the take-up reel, chuck, clamping cylinder, and mounting bolts are securely tightened. 
  
   No loosening, no misalignment—preventing eccentric winding at high speeds and uneven end faces of the rolled material.

   5. Electrical Wiring Inspection: Verify that the servo motor, encoder, data cables, and power cables are free from damage and disconnection. 
  
   The touchscreen parameters are displayed normally, with no fault alarms.

II. In-Process Inspections (In-Shift Maintenance)

1. Inspect the winding condition every half hour; the roll ends must be flat, with no deviation, edge collapse, layer misalignment, or uneven tension.

2. Observe the servo cable‑routing accuracy: the left‑right cable spacing is uniform, with no misalignment, no cable buildup, and no gaps at the edges.

3. Monitor the operating sounds of the servo motor and lead screw; ensure there is no abnormal noise, vibration, or excessive heating.

4. Monitor tension changes in real time, and promptly make fine adjustments for thin, soft, or highly viscous materials to prevent stretching deformation, bubbling, and loose winding.

5. Promptly remove any residual adhesive that has fallen off to prevent it from being entrained onto the roller surface and compromising product quality.

III. Daily Post-Operation Maintenance (End-of-Shift Cleaning)

1. Thoroughly remove residual adhesive, dust, and oil from the entire machine, ensuring that the roller surfaces, frame, and cable‑routing rails are clean and tidy.

2. Wipe away dirt and grime from the leadscrew and guide rail surfaces to ensure smooth sliding.

3. Loosen the take-up tensioning mechanism and release the tension to prevent long-term deformation of the components due to sustained stress.

4. Inspect and document daily operational faults, parameter deviations, and abnormal conditions, and maintain accurate equipment records.

5. Turn off the equipment’s power and air supply, organize your tools, and keep your workstation tidy.