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Applications Imitation rattan is produced using raw materials such as PP, PE, or polyvinyl chloride (PVC). The production line comprises an extrusion main unit, molds, a cooling tank, and traction and winding systems. This equipment is used to manufacture plastic imitation rattan in various shapes and colors. The products mainly include round rattan, flat rattan, embossed rattan, realistic rattan, decorative rattan, dreamy rattan, color-changing rattan, and more. These are applied in both indoor and outdoor furniture, such as tables, chairs, sofas, and woven crafts. Introduction The imitation rattan production line, also known as a plastic rattan extrusion machine, is a device designed for producing synthetic rattan. Its primary components include a plastic extrusion main unit, molds, hydraulic (or manual) systems, a screen changer (optional), a cooling tank, and traction and winding systems. The main purpose of this machine is to produce plastic rattan in diverse shapes and hues. Products that can be manufactured by the plastic rattan extrusion machine include round rattan, flat rattan, embossed rattan, realistic rattan, decorative rattan, dreamy rattan, color-changing rattan, and others. These are widely used in indoor and outdoor furnishings, such as tables, chairs, sofas, and woven handicrafts. The resulting products are characterized by excellent flexibility, washability, resistance to mold, absence of harmful substances, UV protection, and durability against adverse weather conditions. Through multiple technological innovations, modern plastic rattan extrusion machines offer high extrusion output, low melt temperatures, and superior material plasticization. They also feature a dual‑color feeding system. Raw materials for plastic rattan include PVC, PP, PE, and anti‑aging agents. Contemporary imitation rattan machines can be categorized into five‑color, four‑color, three‑color, two‑color, and single‑color models. Among these, three‑color machines are the most commonly used, particularly for indoor and outdoor furniture items like tables, chairs, sofas, and woven crafts. Their products exhibit key characteristics: strong flexibility, washability, resistance to mold, absence of harmful substances, and UV protection. With ongoing advancements, new types of “dreamy” plastic rattan extrusion machines have emerged. The rapidly evolving three‑color plastic rattan extrusion machines not only retain the original features but also incorporate digital pneumatic feed‑change systems, enabling arbitrary adjustments to the surface color of the rattan strips. This makes them suitable for producing shaped plastic rattan components. Among the many varieties of imitation rattan products, rattan‑style furniture is particularly prevalent, typically made from PE rattan or PVC rattan. In outdoor furniture applications, PE‑based imitation rattan predominates, offering advantages such as a smooth, refined surface, high strength, good flexibility, and long-lasting durability. Another common type is “realistic rattan,” often used in crafting artificial plants and other lifelike creations. In recent times, the field of artificial plant manufacturing has advanced significantly, with many people engaging in research, production, and commercialization of realistic and preserved plants.
Model SJ-30 SJ-65 SJ-80 SJ-90 SJ-105 Screw Diameter (mm) 30 65 80 90 105 L/D Ratio 25:1 25:1 25:1 / 30:1 25:1 / 30:1 20:1 Motor Power (kW) 2.2 7.5 11–15 15–18.5 22 Machine Center Height (mm) 850 850 850 1000 1000 Screw Speed (r/min) 60 60 60 60 60 Production Capacity (kg/h) 5–8 40–80 80–150 150–250 220–330 Applications and Features: PVC plastic sealing strip production line, window and door sealing strip production line—this production line consists of a single-screw extruder, molds, water tanks, traction units, and winding machines. Different molds enable the production of various shapes and sizes of PVC sealing products, which are widely used in manufacturing sealing strips for plastic steel windows and doors, automobiles, shipping containers, electric vehicles, refrigerators, disinfection cabinets, and more. PVC plastic sealing strip production line, window and door sealing strip production line—comprising corresponding single-screw extruders, molds, water tanks, traction devices, and winding machines—designed to produce sealing strips for plastic steel windows and doors, automobiles, shipping containers, refrigerators, freezers, disinfection cabinets, and other applications. Key Advantages: 1. Optimized barrel and screw design ensures excellent extrusion and plasticization performance. 2. Vacuum sizing and cooling systems guarantee uniform roundness and consistent wall thickness of finished products. 3. Multi‑V‑belt traction system with stepless variable frequency drive and PU multi‑V belts provides stable operation across different extrusion speeds. 4. Automatic reel changer enables continuous operation without downtime, ensuring rapid reel changes and neatly arranged output. The screw and barrel have been optimized through CAD design, meeting diverse user requirements for different designs, formulations, and processing conditions. This machine stands out due to its improved stability, cost-effectiveness, and ease of maintenance compared to conventional extruders. All parts that come into contact with the material are cooled by circulating water, equipped with a constant-temperature water control system; selecting appropriate water temperatures helps maintain consistent quality of the extruded material. Additionally, pins installed within the barrel divide and redirect the flow of material moving along the screw, promoting better mixing between hot and cold layers while ensuring even heat distribution and high extrusion output. A digital speed-control system offers convenient operation. With a flexible and adaptable design framework, it can quickly accommodate customer-specific requirements. Equipped with various die heads, this machine can handle feeding, sheet extrusion, pipe extrusion, and extrusion of profiled materials, among other applications.
Model SJ-30 SJ-65 SJ-80 SJ-90 SJ-105 Screw Diameter (mm) 30 65 80 90 105 L/D Ratio 25:1 25:1 25/30:1 25/30:1 20:1 Motor Power (kW) 2.2 7.5 11 15–18.5 22 Screw Speed (r/min) 60 60 60 60 60 Production Capacity (kg/h) 5–8 40–80 80–150 150–250 220–330 Applications and Features: The single-screw plastic profile extrusion line is primarily used for manufacturing PVC, PC, PE, and other plastic profile products. The production line consists of a single-screw extruder, vacuum sizing table, haul-off unit, automatic cutter, material rack, and more. By equipping different molds, it can produce various plastic profiles such as window and door frames, container sealing strips, sheets, rods, ceiling panels, and more. This process boasts a simple workflow, high output, stable quality, and low cost. Classification and Overview of Plastic Profiles: Plastic profiles refer to extruded plastic products with non-circular cross-sections—anything other than round, square, or flat shapes, including corrugated, grooved, T-shaped, and similar forms. These profiles are typically made mainly from plastics, sometimes incorporating metal components, and find applications in construction, interior decoration, and related industries. There are two main types of plastic profiles: solid plastic profiles and composite profiles made by combining plastic with non-plastic materials. 1. Based on hardness, they can be categorized into soft profiles and hard profiles. According to the type of plastic used, they include PVC profiles, ABS profiles, PE profiles, and others, with PVC profiles being the most common. 2. Classified by cross-sectional characteristics, they fall into seven major categories: hollow tubes, hollow profiles, partitioned profiles, open-profiles, segmented profiles, inlaid profiles, and solid profiles. Extrusion Line—Plastic Profile Extrusion Line The plastic profile extrusion line is one type of plastic machinery; other lines include those for producing plastic pipes and plastic sheets. This specific line is mainly used to manufacture plastic window and door profiles, decorative panels, PVC foam profiles, and other plastic products. Based on Co-extrusion Material Forming State: According to the forming state of co-extruded materials, plastic profile extrusion processes can be divided into pre-co-extrusion and post-co-extrusion. Pre-co-extrusion involves combining two materials during their incomplete molding stages, while post-co-extrusion occurs after one material has been fully molded, followed by the addition of another material. Post-co-extrusion offers the advantage of utilizing waste materials, making it more economical. Based on Extrusion Material: Depending on the extrusion material, plastic profile extrusion processes can be classified into organic co-extrusion and inorganic co-extrusion. Organic co-extrusion includes both same-material pre-co-extrusion (e.g., blending virgin resin with recycled material) and different-material pre-co-extrusion (such as PMMA and PVC), as well as post-co-extrusion involving soft and rigid PVC. Inorganic co-extrusion encompasses aluminum-plastic composites and steel-plastic composites. PVC Window and Door Profile Extrusion Equipment: Primarily using PVC and UPVC as raw materials, this equipment produces plastic window and door profiles, decorative profiles, and more. Depending on customer needs, the line can employ either single-screw or twin-screw extruders. Both the main machine and the haul-off unit feature variable-frequency drives, enabling stepless speed adjustment. Temperature control is managed via precise temperature controllers, while the vacuum sizing table utilizes a water-circulation sealed vacuum system equipped with centralized water supply and quick-change connectors, allowing easy replacement of various sizing molds. Sizing tables are available in lengths of 4 m, 6 m, 8 m, and other specifications. The haul-off unit employs a tracked-type design, ensuring stable extrusion without deformation. Its cutting mechanism features synchronized tracking, resulting in clean cuts with no chipping. This complete set of equipment stands out for its low energy consumption, stable performance, and high efficiency. Profiles produced by this system exhibit attractive appearances, excellent pressure resistance, superior light stability and thermal stability, minimal dimensional changes, and enhanced resistance to aging.
Shuangda
Hebei Shuangda Rubber Machinery Co., Ltd.
Tel:400-0319-386
Landline:+86-319-6017632
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Addr:Liyuantun Industrial Zone, Weixian County, Xingtai City, Hebei Province
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