Product Features Single-screw extruder, extrusion die for shaping, die temperature control system, rigid top or locking mechanism, fixed-length cutting unit, and finished-product stacking rack. Equipment Feature Description: 1. Mechanical Structure: The machine frame is reinforced with a thickened steel plate at the base, ensuring heavy weight and a low center of gravity for enhanced operational stability. 2. Power System: The electrical components are controlled by Delta inverters, while the main motor is supplied by Jiangmen Jiangsheng Motor, providing a stable and reliable power system. 3. Screw and Barrel: Both the screw and barrel are made of alloy steel, offering excellent wear resistance and corrosion resistance. The heating sections of the barrel feature both grooved and smooth designs to accommodate different material requirements. 4. Temperature Control System: Temperature regulation is managed by an HUB temperature controller with dual-PID control, utilizing solid-state relays for quiet operation. Air cooling employs Taiwan-made multi-blade fans, delivering high airflow with minimal noise. 5. Dies: S136 mold steel is used, with die materials and designs tailored to the specific properties of various materials. 6. Rigid Top or Locking Mechanism: The locking device increases resistance during the molding process based on the physical characteristics of the extruded product, resulting in a denser, more compact final item. 7. Fixed-Length Cutting Unit: Equipped with a precision pneumatic propulsion system; the saw blade is mounted in a suspended, inclined-feed configuration, ensuring error-free cutting of products.
Applications It is suitable for the efficient extrusion and continuous vulcanization of profiled silicone products such as silicone strips. The design of the silicone extruder and its feeding system have been successfully implemented, ensuring excellent production stability and reducing the workload on operators. The high compression ratio and high length-to-diameter ratio of the screw enhance extrusion density and mixing performance, resulting in products with smooth inner and outer surfaces, free of bubbles, and consistent dimensional stability. Performance Features of the Silicone Strip Extruder 1. This machine employs an AC motor with variable-frequency speed control, offering a wide speed range and great adaptability to producing silicone rubber products of various specifications, while providing convenient operation. 2. It utilizes a hardened‑gearbox reducer specifically designed for rubber extruders, delivering low noise, high transmission torque, smooth operation, and easy maintenance. 3. Equipped with pneumatic forced feeding, this extruder can process multi‑layer rubber strips, achieving dense extrusion and superior product quality. 4. A dual‑channel automatic temperature controller is installed, minimizing temperature fluctuations during heating. It allows for optimal selection of heating temperatures based on different processing requirements and automatically regulates the set temperatures of the barrel and die. 5. The machine features electric heating of the barrel combined with circulating cooling, enabling rapid cooling of the material to prevent thermal degradation.
It is suitable for the efficient extrusion and continuous vulcanization of profiled silicone products such as silicone strips. The design of the silicone extruder and its feeding system have been successfully implemented, ensuring excellent production stability and reducing reliance on manual labor. The high compression ratio and high length-to-diameter ratio of the screw enhance extrusion density and mixing performance, resulting in products with smooth inner and outer surfaces, free of bubbles, and consistent dimensional stability. Features of the Silicone Strip Extruder 1. Capable of controlling, adjusting, and monitoring all process parameters along the production line. 2. Equipped with a screw, barrel, die head, die plate, and a complementary internal vulcanization structure specifically designed for silicone strips. 3. Features an extrusion die head paired with an automatic or manual water-cooling control system. 4. Incorporates a precision detection and feedback system that ensures accurate wire diameter, significantly reducing costs.
Shuangda
Hebei Shuangda Rubber Machinery Co., Ltd.
Tel:400-0319-386
Landline:+86-319-6017632
Email:shuangdaxiangsu@126.com
Official website:www.shuangdajx.com
Addr:Liyuantun Industrial Zone, Weixian County, Xingtai City, Hebei Province
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